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The Hypertherm Powermax 105 SYNC is a next-generation, professional-grade air plasma cutter designed for cutting and gouging applications up to 32 mm (1-1/4″). This advanced system features automated process setup through RFID-enabled SmartSYNC® torches and a revolutionary single-piece cartridge consumable that provides trackable utilisation data. The Powermax 105 SYNC maximises productivity by reducing downtime, optimising cut quality, and streamlining consumable inventory management.
Cut Capacity
Recommended Cut - 32mm
Maximum Cut- 38mm
Severance - 50mm
Pierce - 22mm
Key Features:
Ease of Use: The system's single-piece cartridges are colour-coded and laser-marked for easy identification, eliminating part mix-ups. SmartSYNC® torches automatically set the correct amperage and operating mode, reducing setup errors. End-of-life detection alerts operators when it's time to replace the cartridge.
Cost Efficiency: Simplified operations minimise downtime, troubleshooting, waste, and training time. The advanced cartridge design offers up to twice the lifespan for hand cutting and improved quality in mechanised setups compared to standard consumables. Access to cartridge data allows for performance tracking and analysis of usage patterns.
Enhanced Performance: The system accommodates a wide range of tasks with easily interchangeable torch styles and application-specific cartridges for various cutting and gouging needs. Operators can adjust amperage on the fly and switch cartridges without returning to the power supply, thanks to convenient torch controls.
Industry-Leading Reliability: Engineered for rugged industrial environments, SmartSYNC® torches incorporate SpringStart™ technology for consistent starting and enhanced reliability, reducing production downtime.
Specifications:
Input Voltage: 200–600 V, 3-phase, 50/60 Hz
Output Current: 30–105 A
Duty Cycle at 40°C (104°F): 80% at 105 A, 400 V, 3-phase
Dimensions (with handles): 592 mm (D) x 274 mm (W) x 508 mm (H)
Weight (with 7.6 m torch): 42.7 kg
Gas Supply: Clean, dry, oil-free air or nitrogen
Recommended Cut Capacity: 32 mm (1-1/4″) at 500 mm/min
Severance Capacity (Hand Cutting): 50 mm (2″) at 125 mm/min
Pierce Capacity: 22 mm (7/8″)
The Powermax 105 SYNC is an ideal solution for professionals seeking a reliable, efficient, and user-friendly plasma cutting system.
Specifications
General
SKU
HYPER/059690
Weight (kg)
30
Manufacturer
Hypertherm
MPN
59690
Voltage
415
Frequently Asked Questions
What power source options exist for Hypertherm systems?
Available in 110 V 230 V and three phase power inputs for flexible installation.
How do Hypertherm units manage heat dissipation?
Water cooled torches and modular heat sinks maintain optimal operating temperatures.
Are Hypertherm machines CNC compatible?
All units feature CNC port connectivity for integration with cutting tables and robots.
What software is included with Hypertherm systems?
Feedback software provides real time cutting performance data and consumable tracking.
Do Hypertherm units include True Hole technology?
True Hole delivers precise bolt ready holes without entry or exit bevel.
Which gases are supported by Hypertherm plasma cutters?
Compatible with air oxygen nitrogen and argon hydrogen mixes (e.g. H35) depending on the material.
What cutting thickness can Hypertherm plasma systems handle?
High definition models cut mild steel up to 50 mm and stainless steel up to 45 mm.
How efficient is plasma welding?
Plasma welding is highly efficient, offering precise control and deep penetration, which reduces the need for multiple passes. It enables faster welding speeds and produces less heat-affected zones, resulting in improved weld quality and reduced distortion in materials.
How much are plasma cutters?
Plasma cutters in the UK typically range from £300 to £3,000, depending on the brand, model, and features. Entry-level models are more affordable, while industrial-grade machines with advanced capabilities can be pricier. Always consider your specific needs.
How to use a plasma cutter?
To use a plasma cutter, ensure you wear appropriate PPE. Set up the machine and connect it to a power source. Adjust the air pressure and cutting speed. Hold the torch at a 90-degree angle to the workpiece, then trigger the arc and move steadily along the cut line.
What are plasma cutters?
Plasma cutters are advanced tools that use a high-velocity jet of ionised gas (plasma) to cut through electrically conductive materials, such as steel and aluminium. They offer precision and speed, making them ideal for various welding and fabrication tasks.
What is a duty cycle on a welder?
The duty cycle on a welder refers to the percentage of time it can operate within a specific period, typically 10 minutes, without overheating. For example, a 60% duty cycle means the welder can run for 6 minutes and must cool for 4 minutes.
What is amperage in welding?
Amperage in welding refers to the electric current flowing through the welding circuit, measured in amperes (amps). It determines the heat generated during the welding process, influencing penetration and bead shape. Proper amperage is crucial for achieving strong welds.
What is hypertherm?
Hypertherm is a leading manufacturer of advanced cutting systems, including plasma and waterjet technologies. Renowned for their innovation and quality, they provide equipment and software solutions that enhance productivity and precision in metal fabrication.
What is plasma torch?
A plasma torch is a tool that generates a high-temperature plasma arc to cut or weld metals. It uses ionised gas to create an intense heat source, allowing for precise and efficient cutting of various materials, making it ideal for industrial applications.
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Hypertherm Powermax 105 SYNC Hand Plasma Cutter (415V)
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