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The Hypertherm Powermax 45 SYNC 415V Plasma Cutting Machine is a powerful, user-friendly plasma cutter tailored for professional metalworking, fabrication, and maintenance applications. Designed with innovative SmartSYNC technology, this machine allows for fast, precise cutting, even on thicker materials. It’s engineered for durability and ease of use, with a range of features that minimise downtime and improve workflow efficiency. Ideal for workshops, fabrication businesses, and heavy-duty industrial settings, this versatile tool is perfect for clean, smooth cuts on a range of metals.
Severance Cut: Can cut up to 25 mm (1 inch) thickness for materials where a rougher edge quality is acceptable. Quality Cut: Provides smooth, precise cuts on materials up to 16 mm (5/8 inch) thick, ideal for applications requiring cleaner edges. Piercing Capability: Capable of piercing metal up to 12 mm (1/2 inch) thick.
Key Features:
SmartSYNC Technology: Automated setup with SmartSYNC torches and cartridge consumables for simple, error-free operation.
Adjustable Power for Versatile Applications: Compatible with 415V power supply, offering reliable performance for various industrial tasks.
Superior Cutting Capacity: Delivers clean, precise cuts through metals up to 16mm thick, suitable for steel, aluminium, and other conductive metals.
Ease of Use: Simple controls and automated settings streamline operation, allowing new users to quickly become proficient.
Durable and Lightweight Design: Robust construction ensures reliability, while its compact, lightweight design enhances portability and versatility in different work environments.
Increased Productivity: Reduces downtime with quick-change consumables, designed to be swapped out without tools for faster maintenance and uninterrupted workflow.
Energy-Efficient Operation: Optimized for efficiency, helping to reduce operational costs and support sustainability.
Wide Range of Applications: Ideal for precision cuts in fabrication, repair, and industrial maintenance across sectors like construction, manufacturing, and automotive.
Enhanced Safety Features: Includes protective features to maintain operator safety during extended use, even in demanding environments.
Technical Specifications:
Input Voltages: 415 V, 3-Phase, 50/60 Hz
Kilowatt Output: 6.9 kW
Input Current: 400 V, 3-PH, 10 A
Output Current Range: 9–45 A
Rated Output Voltage: 155 VDC
Duty Cycle at 104°F (40°C): 50% at 45 A, 400 V, 1-Phase, 60% at 41 A, 400 V, 1-Phase, 100% at 32 A, 400 V, 1-Phase
Open Circuit Voltage (OCV): 265 VDC (400 V peak)
Dimensions with Handles: Depth: 442 mm (17.4″) Width: 173 mm (6.8″) Height: 357 mm (14.1″), Weight with 6.1 m (20′) Torch: 15 kg (33 lbs)
Gas Supply Options: Cutting: Air (clean, dry, oil-free), nitrogen, F5, Gouging: Air (clean, dry, oil-free), nitrogen, F5, Marking: Air (clean, dry, oil-free)
Recommended Gas Inlet Flow Rate/Pressure: 188 l/min at 5.9 bar (400 scfh at 85 psi)
Input Power Cable Length: 3 m (10′)
Power Supply Type: Inverter – IGBT
Engine Drive Requirement: 12.5 kVA (10 kW) for full 45 A output
Electrical Efficiency: 90%
Certifications:CE: Europe, Australia, New Zealand, Belarus, Kazakhstan, Serbia, Ukraine, and other accepted regions, UKCA: Great Britain, RCM: Ukraine, Serbia
Warranty: Power Supplies: 3-year warranty, Torches: 1-year warranty
The Hypertherm Powermax 45 SYNC is an essential investment for any professional setting requiring efficient and precise plasma cutting with minimal setup and maintenance.
What power source options exist for Hypertherm systems?
Available in 110 V 230 V and three phase power inputs for flexible installation.
How do Hypertherm units manage heat dissipation?
Water cooled torches and modular heat sinks maintain optimal operating temperatures.
Are Hypertherm machines CNC compatible?
All units feature CNC port connectivity for integration with cutting tables and robots.
What software is included with Hypertherm systems?
Feedback software provides real time cutting performance data and consumable tracking.
Do Hypertherm units include True Hole technology?
True Hole delivers precise bolt ready holes without entry or exit bevel.
Which gases are supported by Hypertherm plasma cutters?
Compatible with air oxygen nitrogen and argon hydrogen mixes (e.g. H35) depending on the material.
What cutting thickness can Hypertherm plasma systems handle?
High definition models cut mild steel up to 50 mm and stainless steel up to 45 mm.
How efficient is plasma welding?
Plasma welding is highly efficient, offering precise control and deep penetration, which reduces the need for multiple passes. It enables faster welding speeds and produces less heat-affected zones, resulting in improved weld quality and reduced distortion in materials.
How much are plasma cutters?
Plasma cutters in the UK typically range from £300 to £3,000, depending on the brand, model, and features. Entry-level models are more affordable, while industrial-grade machines with advanced capabilities can be pricier. Always consider your specific needs.
How to use a plasma cutter?
To use a plasma cutter, ensure you wear appropriate PPE. Set up the machine and connect it to a power source. Adjust the air pressure and cutting speed. Hold the torch at a 90-degree angle to the workpiece, then trigger the arc and move steadily along the cut line.
What are plasma cutters?
Plasma cutters are advanced tools that use a high-velocity jet of ionised gas (plasma) to cut through electrically conductive materials, such as steel and aluminium. They offer precision and speed, making them ideal for various welding and fabrication tasks.
What is a duty cycle on a welder?
The duty cycle on a welder refers to the percentage of time it can operate within a specific period, typically 10 minutes, without overheating. For example, a 60% duty cycle means the welder can run for 6 minutes and must cool for 4 minutes.
What is amperage in welding?
Amperage in welding refers to the electric current flowing through the welding circuit, measured in amperes (amps). It determines the heat generated during the welding process, influencing penetration and bead shape. Proper amperage is crucial for achieving strong welds.
What is hypertherm?
Hypertherm is a leading manufacturer of advanced cutting systems, including plasma and waterjet technologies. Renowned for their innovation and quality, they provide equipment and software solutions that enhance productivity and precision in metal fabrication.
What is plasma torch?
A plasma torch is a tool that generates a high-temperature plasma arc to cut or weld metals. It uses ionised gas to create an intense heat source, allowing for precise and efficient cutting of various materials, making it ideal for industrial applications.
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Hypertherm Powermax 45 SYNC Hand Plasma Cutter [415V]
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