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At Premier Welding we aim to offer amazing value for top quality products. We have put together a selection of machine’s and accessories in “ready to weld” packages to suit all needs and budgets.
This package includes
Powermax 65 SYNC Plasma Cutter [400V, 3PH]
Duramax 75degree 7.6mtr Hand Cutting Torch
Cut Capacity
Recommended Cut - 20mm
Maximum Cut- 25mm
Severance - 32mm
Pierce - 16mm
Description
The Powermax65 SYNC™ is a next-generation professional grade air plasma cutter that dramatically simplifies system operation for cutting and gouging up to 25 mm (1″). Features automated system process set-up via advanced RFID-enabled SmartSYNC™ torches and a revolutionary single-piece cartridge consumable that provides trackable utilization data. The Powermax65 SYNC maximizes productivity through reductions in downtime, optimized cut quality performance and streamlined consumable inventory management.
Maximize performance
Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging. Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables. Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.
Easy to use
Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups. RFID-enabled SmartSYNC™ torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors. End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge. Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.
Minimize operation costs
Simplified system operation minimizes the time and costs spent on training and troubleshooting. Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts. Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.
Built and tested to withstand the harshest conditions
Duramax™ torches are designed for high-impact and heat resistance. SpringStart™ technology ensures consistent starting and a more reliable torch. Low maintenance for maximum uptime.
Applications
Drag cutting
For dragging the torch directly across the work piece
Extended reach cutting
For improved visibility & accessibility when cutting in confined spaces
Extended reach gouging
For improved visibility & accessibility when gouging in confined spaces
Fine feature cutting
For narrow kerf width with minimal dross and heat affected zone
Flush cutting
For cutting closer to base materials using a 45 degree
Max control gouging
For precise metal removal, shallower gouge profiles and light metal washing
Max removal gouging
For aggressive metal removal, deep gouge profiles and extreme metal washing
Mechanized cutting
For portable automation and table cutting
Unsupported Applications
Marking - For scoring, indicating part identification, hole or weld locations Try Powermax45 XP
Precision gouging - For spot and tack weld removal at very low output current (<25 A) Try Powermax45 XP
What power source options exist for Hypertherm systems?
Available in 110 V 230 V and three phase power inputs for flexible installation.
How do Hypertherm units manage heat dissipation?
Water cooled torches and modular heat sinks maintain optimal operating temperatures.
Are Hypertherm machines CNC compatible?
All units feature CNC port connectivity for integration with cutting tables and robots.
What software is included with Hypertherm systems?
Feedback software provides real time cutting performance data and consumable tracking.
Do Hypertherm units include True Hole technology?
True Hole delivers precise bolt ready holes without entry or exit bevel.
Which gases are supported by Hypertherm plasma cutters?
Compatible with air oxygen nitrogen and argon hydrogen mixes (e.g. H35) depending on the material.
What cutting thickness can Hypertherm plasma systems handle?
High definition models cut mild steel up to 50 mm and stainless steel up to 45 mm.
How efficient is plasma welding?
Plasma welding is highly efficient, offering precise control and deep penetration, which reduces the need for multiple passes. It enables faster welding speeds and produces less heat-affected zones, resulting in improved weld quality and reduced distortion in materials.
How much are plasma cutters?
Plasma cutters in the UK typically range from £300 to £3,000, depending on the brand, model, and features. Entry-level models are more affordable, while industrial-grade machines with advanced capabilities can be pricier. Always consider your specific needs.
How to use a plasma cutter?
To use a plasma cutter, ensure you wear appropriate PPE. Set up the machine and connect it to a power source. Adjust the air pressure and cutting speed. Hold the torch at a 90-degree angle to the workpiece, then trigger the arc and move steadily along the cut line.
What are plasma cutters?
Plasma cutters are advanced tools that use a high-velocity jet of ionised gas (plasma) to cut through electrically conductive materials, such as steel and aluminium. They offer precision and speed, making them ideal for various welding and fabrication tasks.
What is a duty cycle on a welder?
The duty cycle on a welder refers to the percentage of time it can operate within a specific period, typically 10 minutes, without overheating. For example, a 60% duty cycle means the welder can run for 6 minutes and must cool for 4 minutes.
What is amperage in welding?
Amperage in welding refers to the electric current flowing through the welding circuit, measured in amperes (amps). It determines the heat generated during the welding process, influencing penetration and bead shape. Proper amperage is crucial for achieving strong welds.
What is hypertherm?
Hypertherm is a leading manufacturer of advanced cutting systems, including plasma and waterjet technologies. Renowned for their innovation and quality, they provide equipment and software solutions that enhance productivity and precision in metal fabrication.
What is plasma torch?
A plasma torch is a tool that generates a high-temperature plasma arc to cut or weld metals. It uses ionised gas to create an intense heat source, allowing for precise and efficient cutting of various materials, making it ideal for industrial applications.
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Hypertherm Powermax 65 SYNC Hand Plasma Cutter (415V)